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Stormwater Solutions Engineering Analysis and Advice Solid Waste Wastewater Site Planning Environmental Engineering Structural Engineering and Building Design Turnkey Engineering Investigative and Legal Reports	Manure Energy Recovery Process: 5 C's Farm - Hicksville, Ohio Facility Norton Engineering is teaming with Natures Fuel, a respected alternative energy production firm, on a project in NW Ohio. An organization of farmers and businessmen, collectively named Manure Management Industries, LLC, contracted Nature's Fuel for this interesting project in which livestock waste will be used to create energy. There is a growing need for this process, and this region in particular is a perfect place for the development of such a facility because there is a lot of interest from other farmers and there aren't currently any other manure-to-energy facilities for these farmers to utilize. The construction will be done in 3 phases: Phase 1: The first phase will include the acquisition of the first gasifier, including two dryers, two trommels, and two conveyors for the drying and gasification of livestock waste. The process will cycle the excess heat from the gasifier back into the dryers. The waste will be dried and converted to a more valuable form of fertilizer and a biochar, which can be stored and solves the problem of restrictions of placing the manure in its raw form. The first phase will also serve as a trial period, to run and tweak the system, and to make the necessary adjustments prior to entering the next phase. The farm will use waste collected from its own feeding operations first, and wait until the second phase to process any manure from other local farms. Phase 2: The second phase will install a second gasifier, three more dryers, and three trommels, and the necessary conveyors. Depending on the results of the 1st phase, the third dryer can either process manure, or other materials such as corn, other grain, or potato peels for feeding later. Phase 3: If phases 1 and 2 show that the farm could profit from using the syngas to create electricity, phase 3 will install the electric generation systems, including a boiler, turbine, and switchgear, and controls. The complete system, including all 3 phases of construction, is expected to generate up to 10 megawatts of electricity, as well as 30,000 tons of biochar per year. Unlike a lot of "renewable energy" projects, this project has a high likelihood of success because the plan is simple, split into 3 sensible phases, and being executed by parties with a history of success in similar industries. The project is expected to be fully operational by early 2010.

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